VariedWhat is zinc die casting process?

The basic die casting process involves injecting molten metal under high pressure into a steel mold called a mold.

Advantages of pressure zinc die casting in China:
1. Zinc die casting is cheaper than other processes.

2. Economical – It is usually possible to produce any number of components from thousands to millions before they need to be replaced.

3. Castings with tight dimensional control and good surface finish

4. Thin wall casting, therefore lighter weight

5. Excellent EMI/RFI shielding properties.
——Zinc Die-Casting Case Study——
Zinc prototype
Before mold making, we recommend choosing Metal Rapid Prototyping to confirm the design is correct without errors. Multiple alloys are available, including zinc alloy, zinc alloy Zamac3, 5, 8. With over 17 years of design experience, product structure development, and precision parts manufacturing.
Die casting engineering

Provide Design for Manufacturing (DFM) feedback on your designs, also supply mechanical engineering,Simulation report, tooling designand project management

Die casting mold
Homemade molds, producing molds in various sizes. Our best tolerance we can achieve is 0.1mm for molds and 0.2mm for components.
Zinc die casting

88 tons hot chamber die casting machine

160 tons hot chamber die casting 280 tons hot chamber die casting

Zinc Alloy 3: Good flowability and mechanical properties

Suitable for castings that do not require high mechanical strength.

Such as toys, lights, accessories, electrical parts.

Zinc Alloy 5: Good flowability and very good mechanical properties.

Suitable for parts that require mechanical strength, such as auto parts,

Electrical accessories, mechanical parts, electrical components.

ZA8: Good flow and dimensional stability, but poor flow.

Suitable for die castings of small precision parts and

High mechanical performance requirements, such as electrical parts

Secondary operation

Deburring, polishing, sandblasting,Drilling, tapping, surface treatment

CNC machining
50 sets of CNC machine tools: 1165 CNC machining center, 1060 CNC machining center, 850 CNC machining center, 650 CNC machining center, 2 CNC lathes, etc.
Surface treatment

Advantages of zinc die casting surface treatment

1.1 Reflectivity and appearance 1.2 Resistance to discoloration 1.3 Ability to bond to rubber (e.g., vulcanization) 1.4 Hardness 1.5 Enhanced electrical conductivity 1.6 Abrasion resistance 1.7 Chemical resistance 1.8 Electrical resistance

1.9 Conductivity


Chrome plating, zinc plating, gold plating, electrophoresis,

painting, , powder coating, polishing, sandblasting

Silk screen, vibration finishing
polishing, dipping, ball polishing
Phosphating, shot blasting, discoloration
Electrophoresis, chromate treatment, degreasing

Component
Indoor assembly structure, with SYX's deeply rooted Q&A program in place, excellent financial management, and proactive business management thinking.
--- Zinc die-casting process ---